Lead Technician
10 days ago
Somerset
Job Description Description Make-Ready & Line Setup ● Perform complete setup and changeovers on filling labeling and coding equipment. ● Install tooling, adjust guides/nozzles, mount film/label rolls, configure print fi les, and set sensor positions. ● Conduct line clearance and verify all components match batch documentation. ● Complete startup checklists and authorize the line for production. Automatic Filling Line Operation ● Operate and monitor filling, capping, crimping, and in-line labeling modules. ● Make mechanical and electronic adjustments to maintain speed and product quality. ● Address line stoppages and escalate larger issues when necessary. ● Respond quickly to alarms and error codes ● Log production data including output, downtime, and machine settings. ● Coordinate with maintenance if technical issues exceed operator scope. Labeling equipment ● Set up label rolls, calibrate sensors, and adjust label position. ● Maintain label application accuracy and resolve jams or skew issues. ● Configure size changeovers, wrap systems, and touchscreen settings for product-specific parameters. ● Ensure consistent label placement ● Ensure correct product codes, batch numbers, and label formats are set. Packet machines ● Set up forming tools, sealing jaws, cutting assemblies, and film rolls. ● Monitor seal integrity, film registration, fill weight, and overall pouch quality. ● Troubleshoot sealing, feeding, or misalignment issues. Semi-Automatic Filling Line ● Prepare equipment for specialty formats or small-batch production. ● Adjust nozzles, fi ll levels, gating, and indexing systems. ● Supervise manual operators to maintain accuracy and consistency. Coding Equipment: ● Load/edit batch, expiry, and lot codes. ● Maintain printhead cleanliness and manage ink/solvent levels. ● Adjust print positioning and timing. ● Confi gure messages, Data Matrix codes, or barcodes. ● Adjust sensor timing, print distance, and resolution settings. ● Ensure clear, compliant coding on all products. Leadership & Crew Management ● Supervise and coordinate a small team of technicians on shift. ● Assign tasks, monitor performance, and ensure adherence to SOPs and safety protocols. ● Train technicians on machine operation, changeovers, quality checks, and troubleshooting. ● Act as the primary communication link between technicians, supervisors, maintenance, and quality teams. ● Support continuous improvement, cross-training, and team development efforts. Quality & Compliance ● Perform routine quality checks for fill volume, torque, seal integrity, labeling accuracy, and print clarity. ● Maintain full compliance with GMP, SOPs, batch documentation, and audit requirements. ● Report deviations promptly and support root-cause investigations. Safety & Basic Maintenance ● Perform minor preventative maintenance: lubrication, cleaning, minor part replacements. ● Escalate complex mechanical or electrical issues while ensuring a safe environment for the crew. ● Participate in safety audits and improvement initiatives. Skills set up machine, Electrical, Troubleshooting, Mechanical, Repair, pneumatic system, pneumatics Top Skills Details set up machine,Electrical,Troubleshooting Additional Skills & Qualifications Leadership & People Management ● Ability to motivate and supervise a diverse team. ● Strong decision-making and confl ict-resolution skills. Organizational & Time Management Skills ● Ability to prioritize tasks in a fast-paced environment. ● Process-driven mindset to optimize manufacturing operations. Problem-Solving & Analytical Thinking ● Quick to troubleshoot issues ● Data-driven approach to improve effi ciency and reduce costs. ● Adaptability to implement new technologies Experience Level Intermediate Level Job Type & Location This is a Permanent position based out of Somerset, NJ. Pay and Benefits The pay range for this position is $75000.00 - $85000.00/yr. Competitive base compensation ● Bonus program ● Paid Time Off ● 401k with Company Match ● Medical, Dental and Vision Benefits ● Flexible Spending Accounts, as well as Dependent Care Flexible Spending Accounts ● Complimentary Membership ● A fun, creative and energetic work environment Workplace Type This is a fully onsite position in Somerset,NJ. Application Deadline This position is anticipated to close on Dec 17, 2025. About Aerotek: We know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meets their goals, skills and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role solving for companies’ construction, manufacturing and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are everything spirit to the test as your career continues to grow. Aerotek offers weekly pay, employee benefits including medical, dental & vision, life insurance, health advocacy and employee assistance programs, a 401(k) plan, and employee discounts. The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law. Company DescriptionWe know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meet their goals, skills, and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role in solving companies’ construction, manufacturing, and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are-everything spirit to the test as your career continues to grow.We know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meet their goals, skills, and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role in solving companies’ construction, manufacturing, and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are-everything spirit to the test as your career continues to grow.