Machine Operator - Converting/Extrusion
15 hours ago
Carrollton
Job DescriptionAbout IPS Industries, Inc.Since 1985, IPS Industries has been a leading global manufacturer in the packaging industry. With three strategically located distribution centers nationwide, we serve a wide range of industries, including retail, hospitality, healthcare, and more. Headquartered in Cerritos, CA, IPS is minority-owned and committed to innovation, sustainability, and customer-focused solutions. Position SummaryWe are seeking a Machine Operator - Converting who is responsible for the setup, operation, and cleanup of converting equipment to produce finished goods that meet quality and production standards. This role ensures equipment runs at optimal performance, production schedules are met, and safety and housekeeping standards are consistently maintained. We are also seeking a Machine Operator – Extrusion who is responsible for the startup, operation, adjustment, and shutdown of extrusion lines. This role ensures products are manufactured according to specifications, machine settings are properly maintained, and production data is accurately recorded. We work 12-hour shifts (either days or nights, No rotating) on a 2-2-3 schedule, which gives every other Friday, Saturday, and Sunday off. Key Responsibilities • Converting, • Set up, operate, and monitor converting machines in accordance with production specifications and work instructions, • Verify product quality throughout production by conducting visual and measurement checks and making necessary adjustments, • Maximize equipment utilization by operating machinery at established speed and capacity targets, • Accurately complete production reports, including production counts, downtime, quality data, and machine status updates, • Review production schedules and coordinate machine changeovers to meet cost, quality, and service goals, • Identify and communicate maintenance needs; submit work orders and proactively support equipment upkeep, • Train, guide, and support First and Second Helpers to ensure safe and efficient machine operation, • Cross-train on additional converting lines to support operational flexibility, • Maintain compliance with all safety procedures, company policies, and housekeeping standards, • Assist with material handling and perform other duties as assigned to support production objectives, • Extrusion, • Start up and shut down extrusion lines in accordance with standard operating procedures, • Operate and adjust extruders, dies, haul-offs, saws, heaters, tanks, and auxiliary equipment, • Monitor machine controls and adjust motor RPM, temperature settings, and die configurations to maintain product specifications, • Conduct on-line product inspections and verify finished goods meet established quality standards before release to inventory, • Record machine settings, production output, scrap levels, and downtime in designated computer systems, • Maintain familiarity with product standards and manufacturing specifications, • Identify process deviations and implement corrective adjustments to ensure safe and efficient operation, • Assist in training and mentoring entry-level operators, • Maintain a safe, clean, and organized work area in compliance with company policiesRequired Qualifications:, • Converting, • High school diploma or GED, • Minimum six (6) months of experience in a manufacturing or production environment, • Ability to read and follow production instructions, factory masters, and job tickets, • Strong mathematical skills, including the ability to read a tape measure accurately and calculate percentages, measurements, and rates, • Ability to apply practical problem-solving skills in a structured production setting, • Willingness to rotate responsibilities with team members as needed to support production flow, • Extrusion, • High school diploma or equivalent, • Ability to operate industrial equipment with minimal supervision following training, • Basic computer skills for data entry and production reporting, • Mechanical aptitude and the ability to understand machine controls and warning systems, • Ability to lift up to 50 pounds occasionally and perform physical tasks associated with machine operationPreferred Qualifications:, • Converting, • Prior experience operating converting or packaging equipment, • Experience performing duties equivalent to a machine helper or load former, • Forklift certification or ability to obtain lift truck operator license, • Extrusion, • Prior experience operating extrusion equipment, • Experience performing die changes and machine setup adjustments, • Experience in a manufacturing environment involving temperature-controlled processesPhysical Demands:, • Converting, • Regularly required to stand, walk, and use hands to handle or operate equipment, • Frequently required to reach, bend, stoop, kneel, or crouch, • May occasionally sit as needed, • Must have close, distance, color, and peripheral vision with the ability to adjust focus, • Extrusion, • Frequent standing, walking, reaching, and use of hands for machine adjustments, • Occasional stooping, kneeling, and crouching, • Regular lifting up to 25 pounds and occasional lifting up to 50 pounds, • Vision capabilities required for quality inspection and machine monitoringWork Environment:, • Converting, • Regular exposure to moving mechanical parts, • Frequent exposure to humidity, noise, and manufacturing conditions, • Occasional exposure to vibration, airborne particles, and elevated work areas, • Noise levels are typically loud in the production environment, • Extrusion, • Regular exposure to moving mechanical parts, • Frequent exposure to extreme heat and cold is associated with extrusion processes, • Occasional exposure to outdoor conditions, • Noise levels are typically loudBenefits:, • Competitive hourly compensation, • 401(k) retirement plan, • Paid vacation and sick leave, • Medical, dental, and life insurance, • Performance-based raises to recognize your contributions