Materials And Process Engineer
4 days ago
Banbury
Principal Materials and Process Engineer Banbury, United Kingdom £95K DOE + Performance Bonus About the Role Morson are proud to partner with a leading aerospace company based in Banbury, who are at the forefront of developing next-generation composite technologies. We're looking for a Principal Materials and Process Engineer to take on a pivotal leadership role within a highly skilled engineering team. In this role, you will act as the lead Material Process specialist, driving the introduction of a novel composite material system produced using a high-rate manufacturing process that's brand new to the aerospace sector. This is an exceptional opportunity for an experienced engineer to work in a fast-paced, innovative environment where new materials and processes are being shaped for future aerospace platforms. Key Responsibilities • As the Principal MCP Engineer, you will:, • Lead the development and introduction of new composite material systems, • and processing technologies., • Author detailed materials and process specifications for resin, fibre, composite processes, inspection, and assembly., • Define and manage test plans for physical, chemical, and mechanical property characterisation., • Develop new test methods to address gaps in existing ASTM and industry standards., • Perform statistical analysis of test data and produce high-quality technical reports for customer and certification use., • Ensure compliance with global chemical legislation (e.g., REACh)., • Keep company strategy aligned with emerging MsP technologies and best practices., • Provide technical guidance and problem-solving support for all MCP-related issues., • Collaborate with metallic materials specialists to define metals and associated processes, including heat treatment and corrosion protection. About You • Essential Skills s Experience, • Deep understanding of Polymer Matrix Composites (PMCs) - including matrix types, fibres, manufacturing technologies, and in-service performance., • Proven experience authoring MsP specifications for composite systems., • Experience working with OEMs and/or regulators to certify PMC materials and structures for aerospace applications. Desirable Skills • Knowledge of dry fibre processing and resin infusion technologies., • Experience developing test methods for PMC material characterisation., • Familiarity with thermal analysis techniques (DSC, DMA)., • Degree in Materials Science, Polymer Science, Mechanical Engineering, or a related field., • Highly motivated, proactive, and able to work on your own initiative., • Strong communication skills with a collaborative approach., • Analytical mindset with a sound grounding in solid mechanics and first- principle analysis., • Interest in contributing to industry working groups (e.g., ASTM D30, CMH-17). What's on Offer • Salary up to £G5,000 (depending on experience), • Performance-based bonus scheme, • Pension scheme - up to 10% employer contribution, • Private medical insurance C comprehensive health cash plan, • 25 days annual leave + bank holidays, • Flexible benefits package, including:, • Holiday buy/sell options, • Discounted gym memberships, • Enhanced maternity, adoption, and paternity leave, • Structured training and clear career progression pathways