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Process Engineer Location: Sedgefield A leading organisation at the forefront of microwave and millimetre wave technology is expanding its advanced packaging and assembly capability. With a strong focus on innovation, high performance manufacturing and next generation RF solutions, the business is growing its Process Engineering team to support the industrialisation of emerging technologies. This is an excellent opportunity for an experienced Process Engineer to join a high precision manufacturing environment and contribute to the successful transition of new semiconductor and RF module assembly technologies into stable, scalable and high yield production. Role Description The Process Engineer will evaluate, develop, optimise and control semiconductor and RF module assembly processes, with a particular focus on die attach technologies including silver epoxy, silver sinter and eutectic attach, along with gold wire and ribbon bonding. Working in close collaboration with RF Engineering, the role will support the identification, assessment and advancement of future manufacturing technologies. This ensures that emerging product designs remain manufacturable, reliable and aligned with long term technical objectives. The successful candidate will take responsibility for process robustness, manufacturability, yield improvement and cost efficiency while supporting all elements of new product introduction. Key Responsibilities Technology and Roadmap Support • Collaborate with RF Engineering to identify suitable materials, processes and assembly methods that align with future product requirements., • Evaluate emerging die attach and interconnect technologies that enable higher frequency operation, improved thermal performance and increased power density., • Provide early manufacturability guidance during technology planning., • Assess scalability, automation potential and cost implications., • Lead feasibility trials and proof of concept builds., • Support supplier capability reviews and make or buy considerations. Die Attach Process Development • Evaluate and optimise die attach processes, including silver epoxy, silver sinter and eutectic attach., • Define process windows for temperature, pressure, time and atmosphere., • Create qualification plans and validation methodologies., • Conduct thermal, mechanical and reliability assessments., • Characterise voiding, bond line thickness, shear strength and thermal resistance., • Support material selection and supplier evaluation. Wire Bonding Process Development and Optimisation • Develop and optimise gold ball and wedge bonding processes., • Establish bonding parameters for a range of metallisation and substrate types., • Conduct pull and shear testing with reliability validation., • Address challenges related to intermetallic formation, pad damage and bond integrity., • Support development towards fine pitch and high frequency capable bonding. Manufacturing Process Development • Define, document and control new and existing manufacturing processes., • Develop process flows, standard operating procedures and control plans., • Implement statistical process control and yield monitoring using Cp and Cpk analysis., • Lead root cause investigations using structured methodologies such as 8D, DMAIC and FMEA., • Deliver continuous improvement for yield, cycle time and cost efficiency. New Product Introduction • Lead design for manufacture and design for assembly reviews., • Support prototype and pilot builds with robust validation plans., • Work closely with RF, mechanical, quality and operations teams to ensure manufacturability., • Define tooling, fixturing and automation requirements. Essential Requirements • Degree in Engineering, Materials Science, Physics or a related field., • Experience within semiconductor or RF module assembly processes., • Practical experience with one or more of the following processes: silver epoxy die attach, silver sintering, eutectic die attach and gold wire bonding., • Understanding of materials behaviour, intermetallic formation and thermal management., • Experience with process validation and statistical analysis tools., • Strong problem solving capability within a manufacturing environment., • Methodical, analytical and confident working across both development engineering and production operations., • Proactive, hands on and effective within a fast paced and scaling organisation., • Strong mechanical reasoning and cross functional collaboration skills. Desirable Criteria • Experience in high precision automotive electronics or power electronics with a strong focus on automation, process stability and a zero defect culture., • Background in semiconductor, electronics or high technology manufacturing., • Experience with equipment specification, procurement and commissioning., • Knowledge of RF packaging requirements and JEDEC standards., • Experience with thermomechanical modelling and material reliability testing., • Previous experience within RF electronic production or contract electronics manufacturing., • Knowledge of IATF 16949 or ISO 9001, with training available as required.

Research Engineer - Process Chemistry & Scale Up On-site / Hybrid considered | Salary £26,000 - £34,000 per annum About the Role: CPI is seeking a Research Engineer - Process Chemistry & Scale Up to join our Process Chemistry and Scale Up team, an interdisciplinary group of engineers and chemists working at the interface between laboratory science and pilot‑scale manufacturing. This role is firmly engineering‑focused. You will work alongside process chemists to bridge the gap between bench‑scale chemistry and scalable, robust processes, with a particular focus on powder‑based systems, particle technologies, and battery-related applications. The team has recently opened a new pilot plant facility, and this role will play a key part in commissioning, maintaining, and operating larger‑scale equipment - supporting scale‑up, process understanding, and delivery of client and internal programmes. This opportunity is well suited to an early‑career or developing engineer (for example a recent PhD graduate or MEng Chemical Engineer) who wants to apply engineering thinking in a hands‑on, applied R&D environment. What You'll Be Responsible For: Process Engineering & Scale‑Up Support scale‑up activities from bench‑scale chemistry into pilot‑scale processes Apply engineering principles to translate laboratory concepts into practical, scalable solutions Work closely with chemists to enable robust and manufacturable processesPilot Plant & Equipment Support Commission, maintain, and support pilot‑scale processing equipment Carry out equipment calibration, routine maintenance, and troubleshooting Support the safe operation of larger‑scale and specialist process equipmentPowder & Particle Technology Contribute to projects involving powder processing, characterisation, and handling Apply knowledge of particulate systems within battery materials and related technologies Support development work involving complex particles and solids processingProcess Understanding & Modelling Contribute to process simulation, modelling, and data analysis where appropriate Support experimental planning, scale‑up studies, and technical reporting Maintain high‑quality documentation in line with SHE, quality, and best practice requirementsCollaboration & Delivery Work as part of a multidisciplinary team of engineers and chemists Take ownership of delegated engineering tasks and deliver them reliably Support commissioning and early operation of new facilities and capabilities About You: You are an engineer first and foremost, with an interest in applying engineering thinking to chemistry‑led processes. You enjoy practical problem‑solving and want exposure to real equipment, pilot plants, and scale‑up challenges. You'll bring: A background in Chemical Engineering (degree, MEng, or PhD) or a closely related discipline An engineering mindset with an interest in process scale‑up and applied R&D Exposure to powders, particles, solids handling, or powder characterisation (from academia or industry) Willingness to work hands‑on with equipment in a pilot‑plant environment A structured, dependable approach to completing delegated tasksDesirable (but not essential): Exposure to battery materials or battery processing Experience of pilot‑scale equipment, commissioning activities, or laboratories Familiarity with process simulation or modelling tools PhD qualification or membership (or working towards membership) of a professional engineering bodyThis role is not suited to a pure scientist profile - we are specifically looking for someone who wants to develop and apply engineering capability. Why Join CPI? Work at the interface of chemistry, engineering, and scale‑up Hands‑on experience with new pilot plant facilities and equipment Exposure to emerging technologies, including battery materials and particulate systems Supportive, collaborative team environment with strong technical mentoring Clear development pathway, with potential to progress role level and salary Location & Working Pattern Based primarily on site within CPI's facilities Some flexibility may be available depending on project needs Role involves practical, on‑site engineering work with pilot equipmentGuidant, Carbon60, Lorien & SRG - The Impellam Group Portfolio are acting as an Employment Business in relation to this vacancy

Head of Engineering Planning & Governance Hybrid, multi-site (UK-wide) | £57,000 - £73,000 + car allowance About the Role: CPI is seeking a Head of Engineering Planning & Governance to provide strong, independent oversight of engineering standards, safety, and compliance across their multi-site estate. This is a highly influential role at the intersection of projects, maintenance, and specialist engineering, ensuring that good engineering practice is consistently applied - from early concept and specification through to project delivery, handover, and long-term asset performance. Reporting to the Operations Support Director, you will act as the organisation's engineering conscience: setting standards, auditing compliance, challenging plans where needed, and supporting teams to deliver safely, compliantly, and efficiently in complex, regulated environments. Hybrid working is supported, with flexibility over base location (including home if preferred). The role requires regular travel to all CPI sites on an as-needed basis, and ad-hoc travel to non-CPI sites, both of which may include overnight stays as necessary. What You'll Be Responsible For: Engineering Governance & Assurance Own and continually develop CPI's engineering governance framework across all engineering disciplines Ensure compliance with statutory, ISO, regulatory, and internal engineering standards Provide an independent audit and assurance function across projects and operational engineering Maintain high-quality engineering documentation including Standard Operating Procedures, drawings, specifications, User Requirement Specifications, and handover packs Ensure engineering activities meet expectations for safety, quality, environmental protection, and data integrity Projects & Strategic Oversight: Provide governance oversight for major capital and engineering projects, including turnkey and self-managed delivery models Operate at SteerCo and senior stakeholder level on complex programmes Shape early-stage project strategy - including delivery approach, specification, and readiness of maintenance and spares Oversee effective handover from projects into operations and maintenance Cross-Disciplinary Leadership: Lead and coordinate a diverse team of specialist engineers covering: Mechanical, Electrical, Control & Instrumentation Reliability Engineering Asset assurance and pressure systems Act as a trusted technical authority across engineering, projects, maintenance, and operations Confidently challenge decisions and, where required, stop or reset activities that don't meet engineering or safety standards Safety, Risk & Regulation: Ensure statutory compliance across CPI's asset base, including high-hazard and process environments Lead engineering input to incident investigations and governance panels Maintain oversight of SHE, GMP/GxP, Data Integrity, and environmental controls Support engineering governance in environments involving hazardous or exotic materials Leadership & Capability: Lead, develop, and resource a high-performing team of up to 10 direct reports Act as an internal consultant and mentor across CPI's technology centres Support long-term engineering capability and succession planning Manage budgets, resource planning, and external contractor competence About You: You are a senior engineering professional who brings breadth, structure, and independence of thought rather than a single-discipline bias. Your background could be mechanical, electrical, civil, or another engineering discipline - what matters is your ability to understand how complex engineering systems come together and to govern them effectively. You'll bring: Significant senior-level engineering leadership experience in regulated or safety-critical environments A strong understanding of ISO frameworks, quality systems, and engineering governance Confidence to influence and challenge senior stakeholders constructively Experience working across multiple engineering disciplines and translating between them A pragmatic, evidence-based approach to risk and decision-makingDesirable (but not essential): Experience in chemical, pharmaceutical, nuclear, defence, polymer, or emerging technology environments Awareness of public-sector funded or CPI-style operating models, including procurement and governance complexity Exposure to pressure systems, process safety, or high-energy/hazardous plant Why Join CPI? A genuinely autonomous and influential senior engineering role Exposure to cutting-edge materials, pilot plants, and industrial-scale facilities Opportunity to shape future strategy, standards, and capability Flexible, outcomes-focused working culture Competitive salary (£57k-£73k), car allowance, and hybrid working Location & Working Pattern UK-wide remit with multiple operational sites Home-based / hybrid working supported Travel to sites as required (car allowance provided) Flexible approach to working hours - focused on impact, not presenteeismGuidant, Carbon60, Lorien & SRG - The Impellam Group Portfolio are acting as an Employment Business in relation to this vacancy