Senior Engineer Technician
3 days ago
Forney
Job Description Senior Engineer Technician Job Description Applicants must be authorized to work in the U.S. without sponsorship now and in the future. The company does not offer visa sponsorship or transfer of visas for this position now or in the future. The Senior Engineer Technician supports manufacturing operations by providing direct production and equipment support to ensure optimal equipment performance, process stability, and accurate technical documentation. This role serves as a key local engineering resource, working closely with Maintenance, Production, Quality, and Controls/Automation teams to troubleshoot issues, improve line reliability, and drive continuous improvement initiatives. The Senior Engineer Technician also provides technical guidance to maintenance technicians and supports equipment commissioning, upgrades, and optimization activities. Essential Duties and Responsibilities: • Provide engineering support for manufacturing equipment and production processes, including data analysis, test station support, and process troubleshooting., • Support maintenance technicians with engineering-level guidance during equipment- and process-related issues., • Collaborate with cross-functional teams to identify root causes, implement long-term corrective actions, and improve equipment uptime and reliability., • Manage and maintain production documentation, including drawings, prints, process sheets, work instructions, and revision-controlled files; ensure accurate versions are distributed to production and maintenance teams., • Support preventive maintenance (PM) development by identifying critical inspection points, process checks, and mechanical/equipment tolerances., • Assist with equipment commissioning, station verification, and process validation during new line startups, upgrades, and process or recipe changes., • Analyze process and equipment failures, including fixture issues, misalignment, sensor interaction, end-of-line (EOL) test failures, cycle inconsistencies, and equipment-induced defects., • Coordinate with Controls and Automation Engineers to correlate process failures with PLC logic, sensors, drives, and machine behavior., • Support creation, cleanup, and maintenance of BOM data, equipment records, and technical metadata within the EAM system., • Lead or participate in structured root cause investigations using tools such as 5-Why, Ishikawa, BDA, and failure mode analysis., • Recommend and implement incremental improvements such as fixture modifications, tooling enhancements, alignment corrections, guard adjustments, and procedural updates., • Maintain strong documentation control and hygiene to ensure all engineering files and process documents are current, accurate, and accessible., • Support continuous improvement initiatives focused on throughput, defect reduction, cycle-time improvement, and station repeatability., • Participate in safety reviews, process hazard assessments, and LOTO validation activities as required., • 10 + years in Manufacturing Engineering, Mechanical Engineering, Controls Systems Engineering, or equivalent relevant experience., • Experience working as supporting equipment performance in a production environment., • Experience working with Siemens-integrated equipment, 6-axis robots, and vision control systems to maintain and improve performance., • Experience in the battery industry or similar environments such as power generation, high-volume/low-mix automotive, or medical manufacturing., • Strong troubleshooting, analytical, and problem-solving skills., • Ability to work independently and collaboratively in a team-oriented environment., • Experience with Battery Energy Storage Systems (BESS)., • Experience in lithium battery manufacturing or electrical component manufacturing. Why join HiTHIUM? • Be Part of Something Meaningful by contributing directly to the global transition towards renewable energy. Your work will have a tangible impact on reducing carbon emissions and creating a more sustainable world., • This is your chance to Pioneer the US BESS Market by being a part of the ground floor of a major industry shift. We're building a team of passionate individuals to drive innovation and establish HiTHIUM as a leader in the US market., • Be Part of a People-Centric Culture where we believe that our greatest asset is our people. We foster a collaborative, inclusive, and supportive environment where every team member is valued and empowered to grow. We prioritize open communication, continuous learning, and a healthy work-life balance., • You'll be working alongside a Solid Team of Experienced Professionals who are passionate about energy storage and dedicated to achieving our shared goals. We're building a team of top talent who are driven, innovative, and committed to excellence. We understand that our employees are the foundation of our success. That's why we're committed to providing a comprehensive and competitive benefits package designed to support your well-being and professional growth. Our benefits include: • Low-cost medical, dental, and vision premiums., • 401k match to help you plan for your future., • Company-paid life insurance., • Company-paid short-term and long-term disability insurance. 1st Shift: 7am-4pm 2nd Shift: 4pm-1 am Appropriate support around production operational hours.