Shift Maintenance engineer
15 hours ago
Winsford
JOB PURPOSE This position is responsible for providing technical direction, administrative support, and support to the maintenance department. It also assists in plant cost savings initiatives. SPECIFIC RESPONSIBILITIES Duties & Responsibilities (include but are not limited to the following): • Manage and lead the activities of the maintenance and engineering teams to ensure process safety, safety, environmental, reliability, and cost goals of the refinery are achieved., • Assure all work is performed safely and in compliance with environmental regulations, • Develop training plans and evaluate performance to aid operator training and coaching to develop operator skills on all lines., • Drive continuous improvement using metrics and benchmarking to validate performance and by understanding root causes of failures., • Develop and implement corrective action initiatives and programs to improve maintenance, control process, and engineering performance as required, • Responsible for managing preventive and predictive maintenance initiatives and programs, • Oversee contractor activities and performance as utilized to supplement Maintenance Department, • Develops and manages the maintenance and engineering capital project budgets and supports other departments with developing spending plans., • Oversee and manage expenditures and continuously track, manage, and adjust spending to ensure performance to budget plans, • Oversee outage planning and execution through active participation in scope development, providing justification for work items, and providing support during commissioning of equipment, shutdown/startup and outage timeframe, • Ensure all Corporate & HR personnel policies and practices are understood and enforced, • Establish a working relationship with other staff and departmental managers to be sure activities across the Maintenance team support their needs as customers. Other duties as assigned PERFORMANCE INDICATORS 1. Safety & Compliance • Number of safety incidents / near misses involving engineering work., • Percentage of planned work executed with risk assessments / permits in place., • Regulatory compliance audit score (ISO, HSE, etc.). 2. Maintenance & Reliability • Planned vs. unplanned maintenance, • Downtime % vs targets, • OEE metrics to budgeted targets 3. Project & Work Execution • Planned vs. actual project completion, • Budget adherence (CAPEX and OPEX projects within cost)., • Engineering change implementation time (from request to completion). 4. Efficiency & Productivity • Engineering work order closure rate (per week/month)., • Average response time to breakdown requests., • % of downtime attributed to engineering delays. 5. Cost & Resource Management • Spare parts stock-out incidents., • % of budget spent on reactive vs preventive work., • Energy/utilities consumption linked to equipment inefficiency. 6. Continuous Improvement • Number of improvement initiatives implemented (Kaizen, Lean, 5S, AM/PM)., • % of engineering solutions standardized or digitalized (e.g., predictive maintenance, CMMS usage). SKILLS/QUALS • 5 years maintenance experience preferred including:, • Computer Maintenance Management Systems (preferably SAP), • Planning and Scheduling, • Preventative/Predictive/Precision Maintenance, • Central Stores Management, • Reliability Engineering, • Proficient with Microsoft Office, Outlook, and internet research skills, • PLC/Controls Programming preferred, • Project Management, • Leader with exceptional communication skills, good organization, and the ability to communicate with all levels of the organization, • Previous environmental experience is a plus