Maintenance Reliability Engineer
2 months ago
Houston
Job Description Your Role at a Glance Planning • Plan, evaluate, organize, and implement installation, maintenance, and repair activities to minimize production downtime and maximize employee safety., • Coordinate maintenance activities with other departments to ensure smooth execution., • Implement and support the Computerized Maintenance Management System (CMMS), specifically SAP., • Maintain maintenance project schedules for rebuilds, small OPEX projects, and scheduled down days., • Monitor project progress, coordinate activities, and resolve issues to keep projects on track., • Prepare project status reports by collecting, analyzing, and summarizing data and trends., • Drive Total Productive Maintenance (TPM) strategies using:, • Root Cause Analysis (RCA), • Preventive Maintenance Optimization (PMO), • Predictive Maintenance (oil analysis, motor signature analysis, thermography, vibration analysis), • Manage predictive maintenance programs including thermal scanning, ultrasonic testing, and vibration monitoring., • Analyze predictive maintenance data to ensure proper preventive maintenance activities are executed., • Work with maintenance supervisors to ensure Professional Maintenance (PM) tasks are completed to high standards., • Lead and perform Failure Mode and Effects Analysis (FMEA)., • Conduct root cause analysis and implement sustainable countermeasures., • Review engineering specifications and design modifications for reliability and maintainability., • Maintain equipment performance records using SAP., • Prepare and maintain technical documentation including data sheets, wiring diagrams, and P&IDs., • Support the Master Asset Renewal Plan (MARP) throughout the asset life cycle., • Participate in design, installation, commissioning, and acceptance testing of new equipment., • Develop acceptance tests and inspection criteria for new installations., • Contribute to risk management plans addressing reliability‑related and non‑reliability risks., • Develop engineering solutions to repetitive failures and operational issues involving capacity, quality, cost, or compliance., • Apply analytical tools such as:, • Statistical Process Control, • Reliability modeling and prediction, • Fault Tree Analysis, • Weibull Analysis, • Work with Production to analyze:, • Asset utilization, • OEE, • Remaining useful life, • Operating condition and cost drivers, • Review projects for continuity, completeness, and alignment with reliability goals., • Assist with capital project management as needed., • Maintain communication with all project personnel and stakeholders., • Determine project staffing needs in coordination with supervisors and managers., • Use staffing charts to track progress and maintain project timelines., • Supervise project staff and delegate technical tasks appropriately., • Continuously evaluate the workplace for safety concerns and support behavioral safety initiatives., • Enforce plant rules, safety regulations, and 5S housekeeping standards., • Work with Maintenance and Production Managers to manage OPEX funds., • Support Autonomous Maintenance by training operators and ensuring equipment basic conditions are maintained. We’re looking for individuals who bring the right mix of experience, mindset, and motivation: • Strong working knowledge of TPM, RCA, predictive and preventive maintenance systems, and visual plant concepts., • Excellent communication and interpersonal skills., • Proven planning and organizational abilities., • Strong leadership with a sense of ownership and results orientation., • Working knowledge of Six Sigma/Lean Manufacturing (or willingness to learn on the job)., • Experience in continuous manufacturing environments., • Strong analytical and problem‑solving skills., • Ability to work effectively in a team‑based environment., • Project management, • Safety management, • CAD proficiency Bachelor’s degree in one of the following: • Reliability Engineering, • Mechatronics Engineering, • Mechanical Engineering Success in this role is driven by a strong mix of personal ownership, collaboration, and continuous improvement. We value team members who: • Communicate clearly and constructively, • Collaborate effectively and contribute to team success, • Adapt to change with a positive, proactive mindset, • Take accountability and show initiative in their work, • Demonstrate reliability and pride in performance, • Prioritize safety and act with awareness, • Embrace feedback and use it to grow, • Maintain high attention to detail, • Drive continuous improvement and challenge the status quo We’re committed to helping you thrive- on the job and beyond. That’s why we offer a collaborative culture where your ideas drive real change, and career mobility within a stable, essential industry. To support your growth and well-being, we also provide a comprehensive and competitive benefits program, including: • Medical, Dental, and Vision Coverage, • Company-Paid Life Insurance & Short/Long-Term Disability, • Profit Sharing: Up to 4%, • 401(k): Company match 4.5% with no vesting period, • Paid Parental Leave: For birthing and non-birthing parents, including adoptions, • Paid Holidays: 10 days, plus 1 personal floating holiday, • Paid Vacation Time, • Performance-Based Bonus Program