Flexo Folder Gluer Operator Assistant
9 days ago
Ontario
Job DescriptionPosition Summary: We are seeking an experienced and motivated Flexo Folder Gluer Operator Assistant to join our high-performance production team within the corrugated packaging industry. This position plays a vital role in assisting in the operation of multi-color flexographic printing presses integrated with rotary die cutting, folding, and gluing systems. The ideal candidate will have a background in flexo press setup and converting operations and knowledge of box manufacturing processes. This is a hands-on role focused on safety, product quality, and maximizing up time in a fast-paced, high-volume environment. Major Responsibilities: • Member of a a press crew of 3 or more team members with a strong emphasis on safety, quality assurance, housekeeping, and machine performance., • Assist in collaborating cross-functionally with Design, Client Services, Scheduling, Sales, and Maintenance teams to ensure efficient job setups and on-time order fulfillment aligned with customer specifications., • Assist in the operation and set up a variety of Flexo Folder Gluer equipment (e.g., Ward, Bobst, Martin, Göpfert, or equivalent) per production specifications and work orders., • Assist in the configuration and fine-tune machine components including:, • Print decks (anilox rolls, doctor blades, ink pans), • Registration systems, die cut sections, and slotting knives, • Feeder, folding arms, vacuum transfer, and delivery sections, • Glue systems (cold or hot melt, extrusion nozzles, pattern controllers), • Compression and bundling systems, • Assisting in performing detailed inspections of incoming board stock and in-process production to meet internal quality standards and customer expectations (ISO/GFSI compliance where applicable)., • Assist in monitoring and optimizing press run speeds, ink and glue application, registration accuracy, and folding alignment to minimize waste and maximize output., • Escalate complex mechanical or electrical issues to the Maintenance Team and provide accurate feedback for root cause analysis., • Accurately record production output, waste, downtime codes, and other job metrics into ERP systems (e.g., Amtech, ScoreKeeper, or similar). Daily Responsibilities: • Assist in conducting complete machine setups including print plate mounting, anilox selection, viscosity checks, and folder/gluer calibration., • Assist in performing startup checks for print quality, board integrity, glue application, and die cut accuracy., • Input real-time data into production systems, including shift performance, downtime reasons, and quality rejects., • Perform housekeeping tasks in compliance with 5S standards and lean practices., • Maintain ink and glue systems by checking viscosity, cleanliness, and proper flow.Weekly Responsibilities:, • Help in coordinating with Maintenance and Supervision to perform and schedule preventative maintenance tasks such as:, • Help with lubrication, belt tensioning, anilox roll cleaning, and inspection of folding elements., • Provide feedback on setup times, job changeovers, and identify opportunities for standard work improvements., • Support onboarding and training of new Flexo crew members and cross-train on auxiliary equipment (e.g., rotary die cutters, stackers)., • Participate in Kaizen events, SOP updates, and operator-led quality audits., • Assist with customer trial runs, prototyping, or first-article inspections for new product launches., • Ensure proper handling, labeling, and disposal of inks, adhesives, and corrugated scrap per company and environmental guidelines., • Strong mechanical aptitude with experience troubleshooting and fine-tuning high-speed flexographic printing and folding/gluing lines., • Solid understanding of corrugated board grades, flute profiles, and how substrate characteristics impact print, fold, and glue performance., • Experience with multi-color flexo systems (2-4+ color decks), inline rotary die cutting, and folder-gluer operation., • Proficient in reading job tickets, CAD drawings, die lines, and customer print specs., • Competence in Microsoft Office, ERP systems, and manufacturing reporting tools., • Ability to stand, bend, and lift for extended periods (up to 12-hour shifts)., • Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment., • Tolerance to noise, dust, and adhesives commonly found in corrugated facilities. #ZR