Maintenance Team Lead
4 days ago
Coalville
JOB PURPOSE \n Manage plant-wide maintenance and capital investment programmes, maximizing asset reliability, uptime, and cost effectiveness with available resources. \n SPECIFIC RESPONSIBILITIES \n\n • Provides long-range planning for the plant and equipment needs including capital and major repairs.\n, • Develops implements and oversees predictive, preventative and corrective maintenance programmes.\n, • Uses other maintenance disciplines in the development and application of reliability engineering, root-cause analysis and fault-diagnosis of equipment and processes.\n, • Coaches and develops all maintenance technicians, creating individual training and development plans\n, • Continually reviews the effectiveness of the service, ensuring that cost controls are maintained and internal customer expectations are managed\n, • Ensure support & cover for the site is maintained through the maintenance team.\n, • Manage and control all site maintenance and engineering activities.\n, • Drive and support process improvement activities in the pursuit of excellence.\n, • Work with the Site Leadership Team to ensure that the level of service meets the business needs, developing long-term plans as required\n, • Ensure that all plant and equipment is regularly inspected in order to meet current Health, Safety and Environmental standards, insurance requirements and legislative compliance\n, • Develop a high-performance maintenance team, where individuals take responsibility for:\n, • o Following safe-working practices\n, • o Improving the performance of their designated machines\n, • o Managing one or more functions of the maintenance department\n, • o Maintaining good working relationships with machine operators\n, • o Accurate reporting of interventions and other activities\n, • Recruit and manage individual performance through formal performance review and one-to-one coaching\n, • Support each member of the team in his/her ongoing personal development\n, • o Multi-skills\n, • o Machine-specific technical know-how\n, • o Problem-solving skills\n, • Develop and implement a cost-effective maintenance programme comprising:\n, • o Planned, preventive maintenance\n, • o Predictive and condition-based maintenance\n, • o Targeted refurbishment programmes\n, • o Prioritised work-to lists and opportunistic maintenance\n, • Create an environment of Continuous Improvement where machine downtime and machine-related quality defects reduce with time, embracing the appropriate improvement tools eg.\n, • Pareto analysis\n, • FMEA and RCFA\n, • CMMS\n, • Develop and manage a cost-effective spare-parts holding\n, • Support the TPM programme, in particular giving support where needed\n, • Report machine and departmental performance through agreed KPIs\n, • Manage projects and ensure that all machine modifications are controlled\n, • Meet current legislative requirements and best installation practices\n, • Risk assessed for human, product and equipment impacts\n, • Relevant documentation is updated, spare-parts holding modified, training provided\n, • Control expenditure within agreed budgets and provide ongoing, accurate forecast\n, • Manage site contractors to ensure that safe working practices are applied and that work is completed within the agreed timescales and cost.\n\n PERFORMANCE INDICATORS \n\n • Achieve departmental KPI’s\n, • Constantly strive to reduce downtime to agreed levels\n, • Meet and maintain customer requirements in terms of quality and output\n, • Compliance with all company’s quality standards\n, • Adherence to the company’s health safety & environment standards (HASAWA Act)\n, • Maintain a good overall condition of work area through routine maintenance\n, • Accurate & efficient control of components including filing and good housekeeping practices\n, • Cost Saving\n, • Department housekeeping improvement – 5s continuous\n, • Training attendance\n\n GENERAL RESPONSIBILITIES \n MANAGEMENT \n Maintenance Department \n SUPERVISORY \n Manager \n BUDGETARY \n Maintenance dept \n HEALTH & SAFETY \n Managerial \n CUSTOMERS \n Internal & External \n 3RD PARTIES \n Auditors as required \n \n SKILLS/QUALS \n\n • Graduate or HND in an Engineering discipline\n, • Have management/supervisory experience in a maintenance or engineering function\n, • Proven experience in project management\n, • Track record of improving processes and goal achievement\n, • Demonstrates strong communication skills and team leadership ability\n, • Has high level of numeracy with strong problem-solving skills\n, • Experience of modern maintenance practices including Reliability Centred Maintenance, use of CMMS, spare parts management, modification and documentation control\n, • Able to demonstrate effective maintenance resource planning and scheduling\n, • A good understanding of, Continuous Improvement /Six-sigma/Lean Manufacturing ideals and systems is desirable\n, • Health and Safety qualification or experience\n\n INTERPERSONAL SKILLS \n\n • Sense of urgency\n, • Energy and drive\n, • High standards, compliance mentality\n, • Analytical thinking\n, • People development\n, • Results focussed\n, • Positive attitude and commitment\n, • Ability to apply good practice and common sense in a people management environment\n, • Ability to establish and maintain effective working relationships\n, • Ability to influence others and generate new ideas\n, • Effective problem-solving and decision making\n, • Forward thinking, innovative and able to see the ‘bigger picture’\n\n