Senior Mechanical Mining Engineer
2 months ago
Westminster
Job Description Job Summary The Senior Mechanical Engineer is a technical leader responsible for the architecture, integrity, and performance of DISA’s HPSA mechanical systems from concept through commercial deployment. This role provides subject-matter expertise in high-wear, high-pressure process equipment and leads mechanical design strategy, scale-up, and reliability engineering initiatives. The Senior Mechanical Engineer will serve as a mentor to junior engineers, drive cross-functional alignment, and ensure mechanical systems meet performance, safety, manufacturability, and cost targets. This position plays a critical role in advancing DISA’s commercialization roadmap, ensuring robust, field-ready systems that perform reliably in demanding mining and remediation environments. The successful candidate will thrive in a dynamic start-up environment, wearing multiple hats and contributing to many areas of business development. Education/ Experience • Bachelor’s degree in Mechanical Engineering required; Master’s degree preferred., • Minimum of 10 years of progressive experience in mechanical design, product development, and field deployment, preferably in mining, oilfield services, process equipment, heavy industrial systems, or related industries., • Professional Engineer (PE) license preferred but not required., • Demonstrated experience leading engineering projects, mentoring team members, and managing technical deliverables across multiple concurrent initiatives. Supervisor VP of Engineering, unless otherwise designated. Typical Job Duties and Responsibilities • Own mechanical system design for HPSA units, process skids, and related equipment from concept through commercialization., • Define design standards, specifications, and engineering best practices for mechanical systems., • Lead structural, thermal, fatigue, and wear analyses to validate system integrity and safety., • Serve as the mechanical subject-matter expert for high-pressure and high-wear process applications., • Approve and review detailed 3D models and engineering drawings to ensure quality, compliance, and manufacturability., • Lead R&D initiatives focused on product optimization, durability, and field performance., • Drive scale-up efforts from prototype systems to commercial production units., • Apply advanced Design for Manufacturing (DFM) and Design for Assembly (DFA) principles to reduce cost, complexity, and lead times., • Develop validation plans, oversee testing protocols, and interpret data to guide iterative improvements., • Collaborate with supply chain and manufacturing partners to ensure production readiness and quality control., • Establish reliability engineering frameworks to reduce downtime and extend equipment life., • Lead root cause analyses for component or system failures and implement corrective and preventive actions (CAPA)., • Conduct wear testing, materials selection analysis, and performance benchmarking., • Develop and maintain mechanical performance KPIs to support commercialization and customer satisfaction., • Collaborate with process, electrical, controls, and field operations teams to ensure integrated system performance., • Support customer site visits, commissioning efforts, and technical presentations., • Interface with external consultants, fabrication partners, and strategic collaborators., • Contribute to technical documentation, IP development, and patent support as needed., • Mentor and provide technical guidance to junior engineers and technical staff., • Lead design reviews and engineering gate processes., • Support workforce development initiatives by contributing to training materials and engineering standards., • Promote a culture of safety, accountability, innovation, and operational excellence., • Abide by all policies and procedures established by DISA., • Attend and participate in all required safety trainings. Required Skills • Advanced knowledge of mechanical design principles, materials science, wear mechanisms, and high-pressure systems., • Extensive experience in structural analysis, mechanical system troubleshooting, and field diagnostics., • Demonstrated ability to lead complex engineering projects from concept through deployment., • Strong background in reliability engineering, failure analysis, and continuous improvement methodologies., • Proficiency in engineering software (e.g., SolidWorks, AutoCAD, MATLAB, Minitab, Aspen, or similar tools)., • Strong analytical and problem-solving capabilities with a data-driven decision-making approach., • Proven ability to manage complex, multi-stakeholder projects., • Communicate clearly and professionally, both verbally and in writing, to collaborate with colleagues, stakeholders, and clients., • Organize and prioritize tasks to meet deadlines while managing multiple projects., • Collaborate effectively as part of a team, supporting shared goals and fostering positive relationships., • Adapt to dynamic environments and identify solutions to challenges with flexibility and problem-solving skills., • Maintain professionalism with high attention to detail, reliability, accountability, and accuracy in all work deliverables., • Uphold and demonstrate DISA’s Values of Dedication, Innovation, Sustainability, and Accelerate Change., • Ability to follow safety protocols and maintain compliance with OSHA/MSHA and company safety standards., • Be a valid U.S. citizen or legally authorized to work in the United States., • Possess a valid driver’s license with a clean driving record. Physical Requirements • Must be able to sit and/ or stand for extended periods of time., • Must be able to lift up to 50 lbs. occasionally., • Must be able to interact with people and technology while either standing or sitting., • To best service our customers, all employees must be able to communicate face-to-face and on the phone with or without reasonable accommodation., • Ability to travel up to 25%., • Must be able to perform repetitive tasks such as typing. Compensation Range • Starting $120,000 DOE DISA Technologies provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics. Benefits • Bonus Pool, • 401(k) with matching up to 4%, • Employee stock options, • Health insurance, • Dental insurance, • Vision insurance, • Life insurance, • Paid holidays, • Paid time off, • Professional Development