Production Lead
10 days ago
Menasha
Job Description Summary: • The Production Lead in a wood door manufacturing facility must possess a blend of technical expertise, quality assurance, safety knowledge, and strong communication and problem-solving skills. These attributes enable the lead to overcome industry-specific challenges, such as ensuring door quality standards, and meeting customer specifications, thereby driving the success of the manufacturing operation. Responsibilities: • Lead production staff, including machine operators, assemblers, and finishers, setting performance standards for safety, quality, and output., • Manage production schedules for crafting solid wood, engineered wood, or composite doors to ensure on-time delivery to customers., • Monitor lumber moisture content and storage conditions to prevent warping or material degradation., • Inspect finished doors for defects like veneer mismatches, finish imperfections, or structural issues., • Address production issues, such as equipment malfunctions (e.g., saw or sander breakdowns) or material defects, to minimize disruptions in door production., • Resolve issues like glue failures or dimensional inaccuracies in real-time., • Collaborate with quality assurance teams to ensure doors meet internal standards and industry certifications (e.g., FSC for sustainable wood, fire-rating standards, or sound insulation requirements)., • Conduct evaluations on woodworking techniques, equipment operation, and safety protocols., • Ensure clear communication with Upstream about lead times and product customization options., • Coordinate with Upstream teams to align production with custom door orders and architectural specifications. Must Haves: • Clear understanding of safety, quality, and productivity processes specific to wood door manufacturing., • An understanding of wood door assembly processes, including the operation of woodworking equipment (e.g., panel saws, CNC machines, finishing sprayers)., • Attention to detail and strong organizational skills to manage complex production schedules., • Active listening skills to understand feedback from staff or customers and apply it to resolve production or quality issues., • Effective written and verbal communication skills with vendors (e.g., lumber suppliers) and internal departments (e.g., design, sales)., • Familiarity with ERP systems and production planning software for tracking wood inventory and production progress. Education and Experience: • Proven experience in a manufacturing environment, ideally with wood-based or custom fabrication processes., • Proficient in lean manufacturing practices tailored to woodworking, such as just-in-time material delivery or waste reduction techniques., • Experience developing and reviewing Standard Operating Procedures (SOPs) for woodworking processes and equipment operation. Physical Requirements: • Must be able to lift 60 pounds (e.g., handling wood panels or doors during inspections)., • Ability to stand for entire shifts in a production environment., • Manual dexterity for operating or inspecting equipment and handling wood materials. Company DescriptionDCA is a newly established wooden door manufacturer driven by an entrepreneurial spirit, a commitment to excellence, and a passion for creating high-quality, handcrafted doors. As a proud division of Architectural Builders Hardware Inc (ABH), DCA benefits from decades of industry expertise while forging its own path in premium door craftsmanship. Our foundation is built on core values—Passionate, Dedicated, and Open to Change. We foster a team-oriented culture where every individual is empowered to contribute, grow, and take pride in their work. Collaboration, respect, and shared success define our workplace, ensuring that our team members feel valued and motivated every day. We are deeply invested in professional development, offering specialized training, leadership programs, and mentorship opportunities. At DCA, growth isn’t just possible—it’s a priority. As we embark on this exciting journey, we invite passionate individuals to join us in shaping the future of wooden door craftsmanship. With innovation at our core, the strength of ABH behind us, and limitless opportunities ahead, DCA is more than just a workplace—it’s a thriving community built on ambition, skill, and a shared vision for success.DCA is a newly established wooden door manufacturer driven by an entrepreneurial spirit, a commitment to excellence, and a passion for creating high-quality, handcrafted doors. As a proud division of Architectural Builders Hardware Inc (ABH), DCA benefits from decades of industry expertise while forging its own path in premium door craftsmanship.\r\n\r\nOur foundation is built on core values—Passionate, Dedicated, and Open to Change. We foster a team-oriented culture where every individual is empowered to contribute, grow, and take pride in their work. Collaboration, respect, and shared success define our workplace, ensuring that our team members feel valued and motivated every day.\r\n\r\nWe are deeply invested in professional development, offering specialized training, leadership programs, and mentorship opportunities. At DCA, growth isn’t just possible—it’s a priority.\r\n\r\nAs we embark on this exciting journey, we invite passionate individuals to join us in shaping the future of wooden door craftsmanship. With innovation at our core, the strength of ABH behind us, and limitless opportunities ahead, DCA is more than just a workplace—it’s a thriving community built on ambition, skill, and a shared vision for success.